MOQ | 1 set |
Port | Tianjin |
Packaging | Main machine directly put into the container |
Lead Time | 60 working days |
Equipment Description
1. The Chart of Process flow
Manual de-coiler --- Feeding ----Main Foll Forming Machine------Computer Control Cabinet---Automatic cutting Mechanism ---Run-out Tables
2. The equipment including
Roll forming machine |
1 set |
Hydraulic cutter |
1 set |
Electrical control system |
1 set |
Hydraulic system |
1 set |
Normal run out table |
3 PC 1m*1m |
Manual de-coiler |
1 set Max. loading 5 T |
3 Technical specification and details
(1) Hydraulic Ue-coiler
Un-power: manual de-coiler; Max. Capacity: 7T
Suit for coil inner diameter: 508mm, suitable coil Max. out diameter: 1000mm
Manual power expands the coil inner surface.
(2) Roll forming machine
Description |
||
Product Name |
C/Z Purlin Rool Forming Machine |
|
Machine Size |
11000mm*1500mm*1000mm(Actual size based) |
|
Machine Weight |
About 10 T |
|
Frame Materials |
350H steel |
|
Middle plate thickness |
14mm |
|
Forming Shaft |
Diameter |
80mm |
Material |
40Cr Heat treatment |
|
Forming roller |
Gr15Bearing steel, whole quenching, HRC58 |
|
Cutting System |
Hydraulic Cutting |
|
Drive mode |
6 points sprocket, chain / 1 inch sprocket, chain |
|
Main Engine power |
33 KW with cycloidal reducer |
|
Forming Rows |
About 18 rows |
|
Forming Speed |
10-25m/min |
|
Pressing Thickness |
1.5-3mm |
|
Coil material |
Galvanized Coils: Q195-Q235 |
|
Punching die, cutting machine blade material |
High quality Cr12MoV |
|
Punching, cutting machine cylinder number |
2 |
|
Hydraulic station power |
15 kw |
|
Hydraulic pressure |
Max30Mp |
|
Electric Control System |
International, domestic brands, mainly by Panasonic, Yaskawa, OMRON brand |
|
Transducer |
SIEMENS |
|
Encoder |
OMRON |
(3) Hydraulic Cutting
1) Adopts post cutting, Stop to cut;
2) The cutting blade material is Cr12 with quenched treatment.
3) Adopts welded frame for good rigidity.
4) Cutting frame has been heat treatment to avoid final product deformation. cutting length tolerance ±2mm.
5) The power of cutting is provided by hydraulic station.
6) The final product can be cut as per set length in PLC controller, and the length is automatically measured by encoder. When final product reaches the set length, machine will stop to cut the Product automatically. Finish this action, machine will run again continuously.
(4) Hydraulic station
1) It supplies the power for the hydraulic cutter.
2) All hydraulic accessories are all use Chinese famous brand products.
4) Hydraulic motor power: 15KW
(5) PLC Control System
1) This system uses Delta PLC to control the all working actions. Production quantity and each piece length will be automatically measured. It is convenient to control the roll forming machine.
2) Delta converter adjusts speed technology, realize the automatic production.
3) Text screen is input and cancelled the working data.
4) Friendly man-machine interface system can be set batches to the work piece, length, quantity, etc.
5) Encoder count, having function of count and measuring length.
6) Suitable power voltage: 380V/50HZ/3Phase (can de designed according to buyer’s requirement)
(6) Product Rack (un-powered)
1) They are used to put the final product when product coming out from cutting device.
2) Two pieces, each piece length is 1m, total length is 3 meters.
3) Collect the final product and final products are convenient to be stacked by workers.
6. Payment terms and after-sale service:
1) FOB Tianjin
2) Payment: 30% T/T deposit, and pay the balance before shipping.
3) Delivery time: 30 working days.
4) Guarantee period: 12 months limited warranty starting from date of delivery. Shipping cost for parts to be replaced during warranty period have to be borne by the customer.
5) Spare parts: bearings, buttons, chains, magnetic valve, protective tube etc.
6) Installation and training:
1. If buyers visit our factory and check the machine, we will teach you how to install and us the machine, and also train your workers/technician face to face.
2. Without visiting, we will send you user manual to teach you to install and operate.
3. COST OF INSTALLATION:
The buyer should pay the installation charges (USD 80 one man one day). To the seller’s appointed account by T/T before the seller’s technicians go to the buyer’s factory. The buyer pays the seller’s technicians travel cost outside China, including round air tickets fee, accommodation and food, provide transportation from living hotel to the work place, necessary communication, and insurance, etc.
If you have any further question of our Equipment, please feel free to contact me, thanks! *****
South section of No.1 road, economic development zone, botou city